For semiconductor packaging, btu offers nitrogen processing using the pyramax convection reflow oven with astounding atmosphere purity with o2 levels as low as 2ppm above source in the peak zones. Intelligent monitoring solution for reflow, wave, and more. The rseco series reflow oven incorporates all of the customer needs for. There are several reasons for why thermal profiling is important. With a typical reflow soldering profile lasting only six minutes, users dont want to spend additional time analyzing the profile. Profiling is the process to determine the proper time duration and temperature a pcb assembly pcba must endure throughout the reflow cycle1 applicable to oven reflow and wave soldering, as. The reflow oven will come with a buildin three point profiler.
A thermal profile is a measurement of the temperature, of the product, during thermal processing. Having a longer oven suggests that the pcb stays in the reflow process for a longer period of time, but keep in mind that it really comes down to how many products per minute exit the oven. Datapaq reflow tracker thermal profiling system fluke process. For use by reflow oven operators, technicians and engineers who need a reflow oven thermal profile. Upon receipt of your completed form, you will receive a demonstration license number and download link, which will allow you to install the software.
There is a right way and a wrong way to set up a reflow oven. Calibrating reflow ovens with a thermal profiler this website requires certain cookies to work and uses other cookies to help you have the best experience. I hope thats useful, the software supplied with solderstar thermal profiling products makes this black art a breeze. Reflow soldering profiling warrants more discussion in detail. Kic is a technology company working to make reflow ovens smarter through thermal profiling, automation and optimization solutions. By examining the graphic output of the units software, operators can adjust oven parameters to best optimize production and ensure best product quality. Solar tracker systems for solar photovoltaic pv manufacturing. Profiling is the process to determine the proper time duration and temperature a pcb assembly pcba must endure throughout the reflow cycle1 applicable to oven reflow and wave soldering, as well as adhesive curing. When this is achieved we can reflow the assembly successfully within all given limits specified by the paste manufacturers. We offer a range of smart profiling devices which can be combined to provide a powerful set of process control instrumentation for each of the soldering processes you wish to setup and control.
Thermal profiling solutions improve your reflow soldering process with thermal profiling tools. Thermal profiling systems fluke process instruments. Reflow soldering profile setup and optimisation software solderstar. The slimkic 2000 is a tool that records the thermal profile of a product in a conveyorized thermal process such as a solder reflow oven. A quick tutorial on setting up kic thermal profiling software for your reflow oven and running your first profile.
Understand how one manufacturer uses a thermal profiling system to certify oven temperature stability and repeatability. Kic thermal profiling solutions buy kic profilers online from manncorp and improve product quality, product support, productivity, and your bottom line. The thermal profile is often measured along a variety of dimensions such as slope, soak, time above liquidus tal, and peak. Reflow tracker systems for pcb and electronics board manufacturing. Rt04 reflow oven temperature profile recorder is an extremely useful tool for tuning the soldering process of smt boards. Some ovens are equipped with profiling tools to generate an accurate reflow recipe without thermal profiling. Reflow thermal profiler available with 6 and 16 measurement channels and 2. Kic thermal vforce profiler reflow profiler thermal profile kic star. Map stands for machine reflow oven, assembly test article and process solder paste. Oregon, the company is a pioneer in the design, development, and manufacture of advanced thermal profiling systems and software used to monitor and analyze process temperatures in various.
The aim of the process is to form acceptable solder joints by first preheating the componentspcbsolder paste and then melting the solder without causing damage by overheating. A thermal profile is a complex set of timetemperature data typically associated with the measurement of thermal temperatures in an oven ex. The answer is to establish a new profile that is deeper in spec. Comprised of specifically designed thermocouples, data loggers, protective thermal barriers and insight software, this system will help you. Measure true reflow soldering oven and product temperatures accurately and repeatably. How to create the perfect smt reflow oven profile jjs manufacturing. How important is reflow oven profiling to producing quality circuit boards. Match solder paste specifications and oven configurations to provide robust process profiles. The thermal profile is an critical consideration in the solder reflow process.
Autoseeker reflow thermal profile optimisation software youtube. So what should your ems partner be doing to perfect their reflow oven profile. Datapaq reflow tracker thermal profiling system fluke. Kic k2 profiler upgrading replacment for slim kit kic 2000 but different from kic slim kit 2000 same profiing software with kic x5 build in automatic profile prediction in profiling software stainless steel thermal shield for high temperature protection temperature profile can be monitoring and access at anywhere profile can be access by mobile phone with installation. Datapaq dp5 data loggers insight software thermal barriers. Instrumentation and software for profile setup and optimisation of reflow soldering applications. Mole thermal profiling for repeatable thermal processes ecd. The systems profile studio thermal profiling software runs on windows xp or later operating systems. Thermal profiler for reflow soldering smt temperature. It also includes software that determines whether or not the profile is in spec, and that helps the user find an oven recipe that will put the profile in.
Profile planner reflow profiling software description. Fully integrated industrial thermal profiling systems for oven, furnace, kiln, reflow, and food processing applications. Rt04 temperature profile recorder for reflow ovens is an extremely useful tool for finetuning the soldering process of smt boards. Oven zone thermal probe custom per specific oven model. With closed loop convection control the pyramax reflow oven offers the utmost in process repeatability, boardtoboard, oventooven and linetoline. Kics powerful profiling software reduces production downtime, rework and scrap while improving consistent performance.
Many reflow ovens feature automatic recipe set up software allowing the oven to create a starting point recipe based on the board characteristics and solder paste specification. Mod07 lec37 tinlead and leadfree solders,phase diagrams,thermal profiles for reflow soldering duration. Reflow oven profilers and wave soldering profilers. Process optimization software included free with pccontrolled manncorp cr series reflow ovens except cr4000t and cr0. Buy kic thermal profiling solutions online from manncorp. Included in reflow insight is the easy oven set up eos recipe calculation tool. Map software, making it a complete solution for reflow oven verification. Kic thermal reflow oven profile tools, fixtures, and accessories make it easy to record and store accurate records of your reflow oven temperature profile for each job, shift, sample, or pcb. The datalogger unit is docked into a protective heat shield and thermocouple adapter combination.
From ecd, the pioneers in thermal measurement solutions, comes the latest software development designed to make m. With up to 300,000 readings and unsurpassed accuracy, the datapaq q18 data logger performs without equal. A reflow oven is a machine used primarily for reflow soldering of surface mount electronic components to printed circuit boards pcb. The recipe is the temperature settings of the reflow oven in each zone. It has been designed to be userfriendly for both temperature profiling novices and experts alike. Match solder paste specifications and oven configurations to provide robust. Profiling software in todays world of advanced, high quality, leadfree electronics, thermal profiling is central to successful solder process control. Combine a logger from the q18 family, insight software, and one of our.
A thermal profile can be ranked on how it fits in a process window the specification or. Ecd is recognized worldwide for its leadership and expertise in thermal. Thermal profiler reflow thermal profiler available with 6 and 16 measurement channels and 2. Whether the oven is 10 feet or 30 feet in length, a higher conveyor speed will increase the number of products that exit the oven per minute. Industry terminology, coupled with our unique form of process. Kic thermal vforce profiler reflow profiler thermal. The solderstar pro thermal profiler systems include our latest evolution of ultracompact datalogger featuring the unique solderstar smartlink connector system. To ensure quality a product must be produced in spec. Kic provides thermal profiling hardware and profiler software tools that help define, measure, monitor, and improve thermal processes. Thermal profiling solutions for reflow wave soldering. Thermal profilea thermal profile is a time versus temperature graph of the soldering process.
Kic2000 reflow oven temperature profiler, kic temperature. Profile planner reflow profiling software from electronic controls design inc. This saves time, labor, money, and materials, but there are limitations. This starting point recipe can be further refined to center the profile in the process window by profiling the oven using a thermal recorder or trailing thermocouple wires. With offices across the globe, kic is ready to become your partner in oven based manufacturing. The profile planner is an microsoft excel workbook application that allows you to match solder paste specifications and oven specifications. It selects the very best oven setup for each new product within seconds. Thermal profiling for reflow soldering smt applications solderstar. All heller reflow ovens are optionally supplied with smart oven technologies from kic. Eos automatically calculates and informs the user of the optimum oven settings for a given product saving time at every new product introduction. Thermal profile a thermal profile is a time versus temperature graph of the soldering process. With insight software for reflow tracker collect temperature.
What happens when defects occur when the thermal load on the oven increases. The reflow oven is a black box that by itself will not identify whether the production is running in spec. Ovenchecker reflow process verification logo ovenchecker. Kic start thermal profiler with 6 channels for reflow oven. Reflow soldering is the most widely used method of attaching surface mount components to printed circuit boards pcbs. Making ovens smarter kic provides thermal profiling hardware and profiler software tools that help define, measure, monitor, and improve thermal processes for electronics manufacturing services. Thermal profiling is the process of plotting temperature vs. Process instruments reflow tracker fluke corporation. Thermal profiling analysis software profile optimisation. Do you change the oven set points by cranking up the heat to compensate for the increased load. And, thermal management software and equipment must be adapted to follow these limitations, while observing all the requirements for good soldering. Solder reflow oven profiling what is a thermal profile. The qcr series reflow ovens are designed for low to medium volume production environments and for highly consistent reflow of assembled pcb.
Solderstar provides a complete solution for soldering process control within the electronics manufacturing industry. The autofocus database ships empty but starts making oven setup recommendations after a dozen profile runs. Real reflow monitoring is finally here assess more than just conveyor speed and temperature. Generating thermal profiles for rework is more difficult than generating profiles for a reflow oven. Software demo downloads profiling before downloading your free temperature profiling and analysis demo software, you will be prompted to complete a brief form.
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